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Numpy 2 comatibility - #87

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A-CGray wants to merge 8 commits into
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feature-numpy2-compat
Draft

Numpy 2 comatibility#87
A-CGray wants to merge 8 commits into
mainfrom
feature-numpy2-compat

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@A-CGray

@A-CGray A-CGray commented Mar 21, 2026

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Purpose

Makes openconcept compatible with numpy 2.4+

Type of change

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  • - Bugfix (non-breaking change which fixes an issue)
  • - New feature (non-breaking change which adds functionality)
  • - Breaking change (non-backwards-compatible fix or feature)
  • - Code style update (formatting, renaming)
  • - Refactoring (no functional changes, no API changes)
  • - Documentation update
  • - Other (please describe)

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  • I have run unit and regression tests which pass locally with my changes
  • I have added new tests that prove my fix is effective or that my feature works
  • I have added necessary documentation

A-CGray and others added 7 commits March 20, 2026 23:57
np.complex_ was removed in NumPy 2.0. np.complex128 is semantically
identical and available in all supported NumPy versions.

Also fixes a pre-existing bug in combine_split_comp.py where dtype=np.dtype
(the class itself) was passed instead of the local variable dtype.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
NumPy 2.0 removed automatic coercion of 1-element arrays to Python
scalars, so math.cos/sin/sqrt no longer accept numpy array inputs.
Replace with np.cos/sin/sqrt which handle arrays natively.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
…enMDAO 3.43

Small numerical differences (~3e-6 relative) in surge_margin (N3) and
battery SOC_final (HybridTwin) arise from library version changes and
are not correctness regressions.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
During Newton solver warmup iterations, fltcond|Utrue can temporarily
go negative, making Re negative and causing log(negative) = NaN which
propagates through the Jacobian.

Fix: compute Re = U*L/visc_kin and apply abs(Re) for real-valued
arrays only, so complex-step derivative checking still propagates the
imaginary part correctly (for complex arrays, negate Re where real(Re)<0).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
@A-CGray
A-CGray requested a review from a team as a code owner March 21, 2026 04:02
@A-CGray
A-CGray requested a review from sabakhshi March 21, 2026 04:02
@A-CGray
A-CGray marked this pull request as draft June 11, 2026 15:25
@jmarette

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Hi, thanks for working on this.

We ran into the numpy >=1.20, <2 cap in setup.py. It makes OpenConcept 1.2.6 incompatible with current AeroSandbox, which wants numpy >= 2.2.6. This PR looked like the fix so we tried it.

Tested at 10f644b on Python 3.12.13, with numpy 2.5.1, OpenMDAO 3.45.0 and AeroSandbox 4.2.10. Full suite from source, same result on three runs:

461 passed, 2 failed, 2 skipped, 48 errors.

The 48 errors are all ModuleNotFoundError: No module named 'openaerostruct', which we simply didn't install. Nothing to do with numpy.

The 2 failures are HybridTwinThermalTestCase::test_values_thermalhybridtwin and N3HybridTestCase::test_defaults. Both are value checks. We get -3.80263173e-05 where -3.80158704e-05 is expected, so roughly 2.7e-5 relative against a 1e-5 tolerance.

That one might be worth your attention. The branch already carries "Loosen test tolerances for minor numerical shifts with NumPy 2.x / OpenMDAO 3.43", and that commit puts the drift at about 3e-6. What we see is an order of magnitude larger. Our guess is that numpy moved again after you calibrated it.

The main thing we wanted to ask about is the history. These changes went into main on 2026-03-21 and were reverted the same day, by 9187a53 and 14b7176. Neither commit message says why, and there are no comments here.

Did you hit something concrete, or was it backed out so it could land through this PR instead? We'd rather not pin an unmerged branch if you already know something is wrong with it.

If it's the latter, happy to help. We can post the full test log, run other configurations, or send a PR for the tolerance calibration.

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2 participants